Today’s critical infrastructure industries include the manufacturing and distribution of goods such as aerospace and defense, electronics, chemicals, pharmaceuticals, automobiles, and food and beverages.
Manufacturing networks in operational technology (OT) environments utilize Industrial Control Systems (ICS) and other various systems like supervisory control and data acquisitions (SCADA) systems, distributed control systems (DCS), and Programmable Logic Controllers (PLCs).
For decades, OT systems relied on processes, proprietary protocols, and software that were manually managed and monitored.
Being siloed from the outside world, these manufacturing systems were relatively insignificant targets for hackers, as they would have to physically breach the facility to access the terminals.
IT networks have been steadily growing in the sophistication of computer systems, hardware, software, and networks related to the processing and distribution of data.
Fast forward to the 21st century, and there is no question why digital transformation has been incorporated into these previously non-connected systems.
This IT-OT convergence gives manufacturing organizations a complete view of both industrial systems and process management solutions, as well as the various industrial internet of things (IIoT) devices and the manufacturing equipment itself.
All with the goal of better managing accurate information on users, machines, switches, sensors, and devices in real time.
But, the Industrial IoT digital transformation leaves the OT infrastructure side vulnerable, as they tend to be poorly protected against cyber attacks.
OT teams face complex challenges when it comes to architecting connectivity throughout these large and sometimes aging infrastructures that weren’t initially designed with network security in mind.
These challenges include:
Fortunately, these challenges have a solution.
Optimized security and performance strategies start with 100% visibility into network traffic.
And visibility starts with the packet.
The industry's best practice for packet visibility is network TAPs (test access points).
Network TAPs are purpose-built hardware devices that create an exact full duplex copy of the traffic flow continuously, 24/7, without compromising network integrity.
Instead of connecting two network segments, such as routers and switches, directly to each other, the network TAP is placed between them to gain complete access to traffic streams.
TAPs transmit both the send and receive data streams simultaneously on separate dedicated channels, ensuring all data arrives at the monitoring or security device in real-time. Also,
Most importantly, data diode TAPs are purpose-built network hardware device that allows raw data to travel only in one direction, used as a traffic enforcer, guaranteeing information security or protection of critical digital systems, such as industrial control systems, from inbound cyber attacks.
Data Diodes are specifically designed not to send traffic back onto the network.
Interested in learning more about how Network TAPs can help provide full visibility into an OT network of a manufacturing facility? Read our White Paper titled “ICS Visibility Guide: MANUFACTURING.”
If the inline security tool goes off-line, the TAP will bypass the tool and automatically keep the link flowing. The Bypass TAP does this by sending heartbeat packets to the inline security tool. As long as the inline security tool is on-line, the heartbeat packets will be returned to the TAP, and the link traffic will continue to flow through the inline security tool.
If the heartbeat packets are not returned to the TAP (indicating that the inline security tool has gone off-line), the TAP will automatically 'bypass' the inline security tool and keep the link traffic flowing. The TAP also removes the heartbeat packets before sending the network traffic back onto the critical link.
While the TAP is in bypass mode, it continues to send heartbeat packets out to the inline security tool so that once the tool is back on-line, it will begin returning the heartbeat packets back to the TAP indicating that the tool is ready to go back to work. The TAP will then direct the network traffic back through the inline security tool along with the heartbeat packets placing the tool back inline.
Some of you may have noticed a flaw in the logic behind this solution! You say, “What if the TAP should fail because it is also in-line? Then the link will also fail!” The TAP would now be considered a point of failure. That is a good catch – but in our blog on Bypass vs. Failsafe, I explained that if a TAP were to fail or lose power, it must provide failsafe protection to the link it is attached to. So our network TAP will go into Failsafe mode keeping the link flowing.
Single point of failure: a risk to an IT network if one part of the system brings down a larger part of the entire system.
Heartbeat packet: a soft detection technology that monitors the health of inline appliances. Read the heartbeat packet blog here.
Critical link: the connection between two or more network devices or appliances that if the connection fails then the network is disrupted.